Amid global climate change and a chronic shortage of affordable housing, local construction companies and nonprofits are taking innovative steps to make homes more energy efficient and environmentally sustainable.
Strata International Group, headquartered in Phoenix, has made a name by building homes out of foam and concrete, and Habitat for Humanity of Central Arizona has successfully 3D printed a home for a Tempe family – the first structure printed in Arizona.
These energy-efficient and affordable materials and techniques arrive at an opportune time. A 2018 study by the National Low Income Housing Coalition reported a shortage of more than 7.2 million rental homes for low-income renters, and a 2019 report by the International Energy Agency and the U.N. Environment Programme found that the construction industry accounts for 39% of energy-related carbon emissions.
The foam home
To form the structure of a house, Strata uses a system it calls SABS, which utilizes an expanded polystyrene foam similar to Styrofoam. The foam is shaped, the shapes are bonded together into walls, ceilings and floors, then coated inside and out with a layer of the company’s special concrete mix, called Sabscrete. It holds everything together, protects the foam from impact, weather and fire, and allows the surface to be painted and textured. No lumber or steel is used.
“These houses are built to last 300, 400, 500 years,” said Amir Saebi, executive operations manager at Strata, adding that the foam acts as insulation – meaning less energy is required to cool or heat homes. That benefits both homeowners and the environment.
Contractor Kenneth Skinner, who’s using SABS to build his personal home in north Phoenix, expects the solar panels he’s installing on the roof to meet all his energy needs because of the insulating foam.
Because SABS doesn’t use lumber, it’s a big cost saving at a time of supply chain issues and inflation.
“It was going to cost me somewhere between $35,000 to $40,000 more … because of the lumber prices,” Skinner said. “So that’s right when I got introduced (to) Strata, and so I saved that money.”
Skinner is constructing his home with only a few workers; Saebi said some builds can have as few as three workers, given that construction is less intensive because workers only have to move large slabs of foam and Sabscrete mix.
But it’s not entirely eco-friendly, as Saebi acknowledged. Expanded polystyrene foam is made from petroleum waste products, he said, but that impact is offset because the homes are expected to last centuries – far longer than contemporary homes made of wood.
The printed house
Habitat for Humanity took another approach to affordable, sustainable homes: a giant 3D printer.